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Environmental Stress Screening

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Thermotron's Environmental Stress Screening Handbook
For more information on ESS, download our Environmental Stress Screening Handbook.

Developed to help electronics manufacturers detect product defects and production flaws, Environmental Stress Screening (ESS) forces infancy PC board and component failures that would otherwise occur after final assembly and product delivery. Performed as part of the manufacturing process or in new product qualification testing, ESS has the ultimate goal of improving profitability by eliminating defective products.

ESS consists of exposing a product to one or more stressful environments, such as temperature cycling or extreme temperatures, to expose defects that can’t be detected by visual inspection or electrical testing. Typically consisting of a test chamber, a controller, product fixturing, interconnect and wiring and a functional tester, ESS systems from Thermotron are turnkey systems specially designed to meet a wide range of ESS applications. Whether your requirements fit into a standard system or need custom attention Thermotron has the experience to provide the best solution.

Thermotron’s ESS Systems provide superior screening solutions by generating fast product temperature change rates with high velocity and uniform airflow. The chambers are capable of producing a temperature range from –73°C to +177°C. Available with vertical or horizontal airflow configurations, our ESS chambers can meet individual performance needs, product loading and throughout requirements. Because many ESS process involve power-up and testing of products while they are in the chamber, Thermotron’s ESS chambers are designed with a lockable enclosed cabinet behind the chamber workspace and allow for product interconnect to be routed through connectors or cable access ports in the rear wall.

All of Thermotron’s ESS Chambers are equipped with our exclusive 8800 Programmer Controller. Featuring a large 12" color touch screen display, the 8800 Programmer Controller makes operation and data collection easier and more reliable than ever before. It has a Windows look and feel to support familiar and robust operations. The 8800 is Ethernet-compatible and web-enabled with an internet-ready front end for anytime / anywhere access. With more features than any controllers and user-friendly interface, the 8800 Programmer Controller is the industry's best value.


Model Number Interior Dimensions
W x D x H
Temperature Range Approx. Change Rate
ESS-30 25" x 27" x 30"
(63.5cm x 69cm x 75cm)
-73 to +177°C
(-100 to +350°F)
Approx. 20°C/min
ESS-60 32" x 34" x44"
(81cm x 86cm x 111cm)
-73 to +177°C
(-100 to +351°F)
Approx. 20°C/min
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